Construction tips


Due to the fact that the standing wave length is much shorter in the VHF frequency range, you must know certain construction tips to be able to make this radio function correctly or you will have a fancy oscillator.

I am showing you this on a prototype board but care must also be exercised on a etched board; although the prototype board is a heavy RFI contributor if not used properly; the board is just easier to draw, and it allows you to be able to experiment with the radio.

Many people don't know this but etched boards are etched in a certain way so that there traces act as shields, understanding this is the best way you can make a good super heterodyne.

Standoffs
Never use a prototype board with a metal bottom,  and put screws and nuts through the holes on the bottom to act as standoffs to hold the board about 1/2 inch from the surface it is sitting on.


General shielding

After you build each stage jumper off (with the shortest wires possible) and capacitor the area around it; this will ensure that no stray RF is coming in or out and act like a shield; the capacitors are 0.01uf (on the AM one use 0.1uf caps).

Capacitor the area around the detector very heavily, (like over 22uf) because detectors make so much noise; remember your taking a extremely faint signal and amplifying it. 

Most detectors are always a heavy source of noise and RFI because diodes will multiply a voltage when the current applied to them is modulated.

Note:  If you decide to make your detector on another board like I did, make sure you use shielded wire to transfer the IF signal to the detector, or it will leak into the IF.

All stage shielding understand?

On the AM superhet I just got away with putting some long lead 0.1uf capacitors across from plus to minus, but you really should do the above.

And always reverse your polarity on your IF transformers, I can't emphasize this enough.  sometimes it has more output if you don't, but it has poor wave shaping / filtering, and your radio will have a higher tendency to modulate.


Always plug in your componets as close together as possable.

Here is what I use as a jumper: jumperit is just a bare piece of wire just long enough to fit across to the connection area.


Long wire

Sometimes it becomes nessary to run a long wire from the opposite polarity from the other side, putting a capacitor across will fix the RFI problem.

Gang capacitor shield

Ground your gang out like this or you will have anomalies in your oscillator, making it useless.

These can be described as sudden jumps from a high frequency to a low or vice versa; this happens when you have your gang leads too long making a antenna.

The reason why this happens:
A strong station such as 105.7 is present and you tune your oscillator past 105.7 and (if your cap leads are too long making a antenna) it will sync, thus locking up the oscillator until it is pulled far away from 105.7; this will reek havoc when you are trying to set your tracking accuracy.


gang bottom cleanGang bottom labeled

Note: that the capacitor's added third leg is used for extra grounding, the bottom is covered in hot glue, and the ground tabs are soldered togeather in the middle.

back of gang








Note the hot glue around the gang, this prevents the leads from breaking off and holds the gang still while tuning.

(Don't get hot glue inside the capacitor, you will never be able to fix it after that)



--BC-88 from www.oselectronics.com











If you would like any more tips, I will have to refer you to the ARRL hand book: http://www.arrl.org/  - it has many tips on superhet construction.

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